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Gas Cleaning Plants

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Germany

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Great Britain

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United Arab Emirates

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India

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India

REGIONAL OFFICE

India

Gas Cleaning Plants

Gas cleaning devices used within the industrial minerals mining industry are used to clean ventilation airstreams of harmful particulate matter. The choice of air cleaner for any particular installation will depend on the following:

  • dust concentrations and dust characteristics
  • particle size
  • the efficiency of particulate removal required
  • airstream temperature
  • airstream moisture content
  • methods of disposal

Distinguishing dust characteristics that affect the collection process include abrasive, explosive, sticky or tacky, and light or fluffy. The shape of the dust particle is also important because it factors into whether the particles are agglomerating (irregular) or nonagglomerating (spherical), which is important when using a filter cloth. For collection purposes, agglomerating particles are ideal as they allow dust cakes to build up easily on the filter cloth, allowing for more efficient collection at the dust collector. However, agglomerating particles may have a tendency to not release from the filter cloth very easily. 

Types of Gas Cleaning Plants 

The types of dust control equipment used for gas cleaning range from very crude gravity separators to more sophisticated electrostatic precipitators. The following is a list of the types of collectors used for particulate removal.

 

  •  Gravity separators (drop-out boxes).
  •  Centrifugal collectors or cyclones.
  •  Baghouse collectors.
  •  Cartridge collectors.
  •  Wet scrubbers.
  •  Electrostatic precipitators (ESPs).
Key Features of Our Plant 
  • Optimum Design/Optimum layout
  • Simple and trouble-free operation
  • No wet/dry build-up
  • Adjustable Throat
  • Low emission

Application

Process

Our Services

In the food industry, spraying tower drying plants are used in the production of pulverized goods (milk powder, baby food, etc.).

Case Study

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Frequently Asked Questions

A gas cleaning plant is a system that removes dust, particles, and harmful gases from industrial exhausts. This process ensures that emissions released into the environment are clean and meet safety standards. Intensiv Filter Himenviro designs and manufactures efficient gas cleaning plants for various industries.

In a blast furnace, raw materials like iron ore are melted to produce iron, generating hot gases filled with dust and impurities. A gas cleaning plant cools these gases and removes dust and harmful substances, making the gases safe for reuse or release. This process improves energy efficiency and reduces environmental impact.

The steel industry produces large amounts of dust and gases during metal production. Gas cleaning plants capture and remove these pollutants, ensuring cleaner air and compliance with environmental regulations. This process also allows the reuse of cleaned gases as fuel, enhancing energy efficiency.

A typical gas cleaning plant includes dust catchers to remove large particles, scrubbers to wash out finer particles and gases, and demisters to eliminate moisture. These components work together to ensure thorough cleaning of blast furnace gases.

In power plants, especially those burning fossil fuels, gas cleaning plants remove pollutants from flue gases before they are released into the atmosphere. This process reduces air pollution and helps the plant comply with environmental standards.

Wet gas cleaning uses liquids, like water, to wash out pollutants from gases, effectively removing dust and soluble gases. Dry gas cleaning uses solid materials, such as filters or electrostatic precipitators, to capture particles without liquids. The choice between wet and dry methods depends on the specific industrial application and the types of pollutants present.

By cleaning and cooling exhaust gases, gas cleaning plants allow industries to reuse these gases as fuel for other processes. This recycling reduces the need for additional fuel sources, leading to energy savings and lower operational costs.

Regular maintenance includes inspecting and cleaning components like dust catchers, scrubbers, and filters to ensure they function properly. Timely replacement of worn parts and monitoring system performance are also essential to maintain efficiency and prolong the plant’s lifespan.

Yes, many countries have strict environmental regulations that limit the amount of pollutants industries can emit. Gas cleaning plants help industries comply with these regulations by reducing harmful emissions, thus avoiding legal penalties and contributing to environmental protection.

Intensiv Filter Himenviro offers customized gas cleaning solutions tailored to specific industrial needs. Their expertise includes designing, manufacturing, and maintaining gas cleaning plants that ensure efficient pollutant removal and compliance with environmental standards.